Controls integration

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Besides the conveyor hardware, LOGOMAT also offers turn-key solutions for all Conveyor Series available. A turn-key solution includes full controls integration with the hardware, software, piping, and wiring. The performance of an assembly line is directly related to the controls concept and software optimization. Our controls have been optimized to be more efficient and failure resistant. When we first developed a controls concept, no hardware existed which would allow us to have cost effective localized controls at the components. We developed our own ITB controls hardware which we could place throughout a conveyor and would control a component or area and communicate with the other units. This experience helped prepare LOGOMAT for the next step.

As commercially available PLCs have upgraded, we saw the opportunity to source proven equipment with our same basic concept, so we retired the ITB units. With decentralized controls, individual components throughout a system can have preprogrammed controllers which will communicate with a main PLC. This setup reduces the workload of the main PLC while taking advantage of our experience developing and testing programs for our products. 

We have also seen the need to control complete conveyor systems for companies looking for a more simple and cheaper solution for controls. Complete systems use the same PLC, but with additional I/O extension modules throughout the line as needed. These systems will have a program customized to the solution required.

• NO controls design costs
• NO piping and wiring costs
• NO software development
• A variety of communication interfaces for external machinery
• Unlimited possibilities for extensions or re-configurations
• Optimized software package, including emergency recover and start up routines
• Efficient and smart trafficking
• Energy saving techniques including shutting off motors until pallets need to transfer

 

Überschrift

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More detailed information, a customer login area for data sheet, drawing and planning tool downloads, an intuitive menu structure combined with a modern design, that's the new LOGOMAT automation systems, Inc. website. Explore it and check in to follow our frequent updates on our products.

Our newly designed and developed website will become our main platform for customer support and communication. It will be the tool for our customers to get direct and updated information about our products. All standard component data, drawings and models as well as technical documentations will be offered for download in the customer login area. We will be using the customer specific logins to share large sized layouts, quotes or specific files so that there is no barrier for tracking and sharing important project information. All our new developments will be shown on the new website and there will be a constant improvement on features.

The eCart system consist of two parallel tracks mounted on height-adjustable strong supports and integrated low voltage three phase power rails, on one side of the rail. This power can be used for the drive of the Cart and for life tooling. The system is available in walkable low profile version from 220 mm (8.6 inch) to a top of rail of 800 mm (31 inch).

 

The space between the two rails is open, but can be closed with walkable, removable steel covers. The rails are easy to install and adjust, even on unlevel floors. A huge advantage of the eCart System is that the entire track does not need any maintenance because there are no moving parts installed.

 LOGO!MAT eCart - Series: eCart

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The LOGO!MAT eCarts have a steel chassis with a big opening in the center section to provide access to the work piece from beneath. Four pairs of tandem wheels enable the eCart to drive over rail-slots between the straight sections and a track rotate. Two additional wheels are driven by a low voltage 48V brushless DC motor.

 

 

LOGO!MAT eCart - Series: Track Rotate

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A standardized, automatic LOGO!MAT eCart Track Rotate is used to change the direction of the eCart (= pallet) flow in the conveyor layout. The Track Rotate can stop every 90 degrees and can be used as a corner, diverter, junction, crossway and reverse station. Because the eCart can leave the Track Rotate in forward or backward travel there are many options to achieve the desired work piece orientation on the following track section. All rotates are designed as SmartComponents which include their own flow control, so that the integration is done very easily.